Tracking stock movement around the factories

·2 min read·Paul Logan
Tracking stock movement around the factories

The existing system for recording and updating stock movements to the stock management system was:

❌ Too slow - forklift drivers had to record codes and quantities on paper what they had moved and later, enter onto the factory PC.

❌ Too error prone - typos made when details being kyede onto the stock management system.

❌ Lacking the reliability and accuracy needed of a high performance manufacturing process.

Solution

A new mobile Progressive Web App (PWA) was developed which allowed for:

✔️ PRINTING barcodes onto nearby Zebra printers, detailing the item code, pack serial number and quantity.

✔️ SCANNING barcodes when moving stock instead of manually typing stock codes.

✔️ REALTIME - stock movements recorded by the forklift driver as they are loading/unloading stocks.

✔️ OFFLINE capable - to allow the app to continue to work in those far-off corners of the yard with no WiFi.

Project results

🙂 STOCKOUTS reduced due to FASTER & more RELIABLE balances - the app only allowed the user to move stock that was on the system, immediately highlighting any phantom or missing stock records.

🙂 A more EFFICIENT team - no more copying information from clipboard into the stock system on the PC.

🙂 No more paper recording of movements and ELIMINATION of re-keying ERRORS.

Technologies

  • Azure Static Web Apps
  • Azure Service Bus
  • Azure Functions
  • Progresive Web Apps
  • Hangfire
  • C#
  • JavaScript
  • ZPL